2/2023 - 10 |
Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray ParametersVENUGOPAL, A. , ROBERT, F. |
Extra paper information in |
Click to see author's profile in SCOPUS, IEEE Xplore, Web of Science |
Download PDF (3,989 KB) | Citation | Downloads: 617 | Views: 769 |
Author keywords
electric vehicle, busbar, optimization, finite element analysis, parasitic capacitance
References keywords
power(19), laminated(15), busbar(14), electronics(10), design(10), inductance(8), ecce(8), stray(7), busbars(5), analysis(5)
Blue keywords are present in both the references section and the paper title.
About this article
Date of Publication: 2023-05-31
Volume 23, Issue 2, Year 2023, On page(s): 85 - 92
ISSN: 1582-7445, e-ISSN: 1844-7600
Digital Object Identifier: 10.4316/AECE.2023.02010
Web of Science Accession Number: 001009953400010
SCOPUS ID: 85164342866
Abstract
Laminated busbars offer numerous advantages over traditional busbars, cables, and wiring harnesses due to their lower stray inductance, higher capacitance, and compact size. These characteristics make them particularly well-suited for use in electric vehicles, where space is a constraint and reliable power distribution is critical. This study presents the optimization of a laminated busbar for use in an electric car traction inverter. The laminated busbar structure is simulated in the electrostatic, magnetostatic, and thermal domains to optimize its stray parameters and thermal attributes using finite element analysis software. The work has a step-by-step process that includes optimizing insulation material, conductor overlap area, bending of terminals and their combined effect, and reducing the laminated busbar current density and thermal gradient. The results demonstrate that the optimization significantly increases the parasitic capacitance by 14.8%, reduces the stray inductance by 2.73% and thermal gradient by 2.34%, with negligible variation in the stray resistance. This research provides a comprehensive account of the optimization process of laminated busbars for electric vehicle traction inverters. |
References | | | Cited By «-- Click to see who has cited this paper |
[1] M. Xu, N. Wang, and Z. Wang, "Optimized design of laminated busbar for large-capacity back-to-back converters," Energies, vol. 15, no. 3, p. 774, Jan. 2022. [CrossRef] [Web of Science Times Cited 2] [SCOPUS Times Cited 6] [2] C. Geng, F. He, J. Zhang, and H. Hu, "Partial stray inductance modeling and measuring of asymmetrical parallel branches on the busbar of electric vehicles," Energies, vol. 10, no. 10, p. 1519, Oct. 2017. [CrossRef] [Web of Science Times Cited 12] [SCOPUS Times Cited 16] [3] K. Mitsui and K. Wada, "Analysis of low noise switching waveform considering both laminated bus bar and terminal geometry for AC resistance," in 2020 IEEE Applied Power Electronics Conference and Exposition (APEC), Mar. 2020, vol. 2020-March, pp. 2834-2840. [CrossRef] [Web of Science Times Cited 2] [SCOPUS Times Cited 2] [4] B. Yin, L. Du, and J. Peng, "Study on laminated bus bar for high-pulse power converter module," J. Phys. Conf. Ser., vol. 1626, no. 1, p. 012021, Oct. 2020. [CrossRef] [Web of Science Times Cited 1] [SCOPUS Times Cited 1] [5] S. Srdic, C. Zhang, and S. Lukic, "A low-inductance sectional busbar for snuberless operation of SiC-based EV traction inverters," in 2019 IEEE Energy Conversion Congress and Exposition (ECCE), Sep. 2019, pp. 6805-6809. [CrossRef] [Web of Science Times Cited 7] [SCOPUS Times Cited 10] [6] S. Tiwari, O.-M. Midtgard, and T. M. Undeland, "Design of low inductive busbar for fast switching SiC modules verified by 3D FEM calculations and laboratory measurements," in 2016 IEEE 17th Workshop on Control and Modeling for Power Electronics (COMPEL), Jun. 2016, pp. 1-8. [CrossRef] [Web of Science Times Cited 16] [SCOPUS Times Cited 24] [7] B. Yang, Q. Ge, L. Zhao, Z. Zhou, and D. Cui, "Influence of parasitic elements of busbar on the turn-off voltage oscillation of SiC MOSFET half-bridge module," in IECON 2017 - 43rd Annual Conference of the IEEE Industrial Electronics Society, Oct. 2017, pp. 4939-4943. [CrossRef] [SCOPUS Times Cited 10] [8] A. D. Callegaro et al., "Bus bar design for high-power inverters," IEEE Trans. Power Electron., vol. 33, no. 3, pp. 2354-2367, Mar. 2018. [CrossRef] [Web of Science Times Cited 69] [SCOPUS Times Cited 99] [9] R. F. Schmerda, "Busbars," in Wiley Encyclopedia of Electrical and Electronics Engineering, no. 4, Hoboken, NJ, USA, NJ, USA: John Wiley & Sons, Inc., 1999, pp. 624-634. [CrossRef] [10] P. B. T. Singh, P. Babu Bobba, K. Suresh, and B. J. Varghese, "Extensive review on laminated bus bar for low and high power applications," E3S Web Conf., vol. 87, no. 201 9, p. 01009, Feb. 2019. [CrossRef] [Web of Science Times Cited 4] [SCOPUS Times Cited 8] [11] R. Karthik Rao, P. Babu Bobba, T. Suresh Kumar, and S. Kosaraju, "Feasibility analysis of different conducting and insulation materials used in laminated busbars," Mater. Today Proc., vol. 26, no. 2, pp. 3085-3089, 2020. [CrossRef] [Web of Science Times Cited 1] [SCOPUS Times Cited 42] [12] B. Lu et al., "Determination of stray inductance of low-inductive laminated planar multiport busbars using vector synthesis method," IEEE Trans. Ind. Electron., vol. 67, no. 2, pp. 1337-1347, Feb. 2020. [CrossRef] [Web of Science Times Cited 7] [SCOPUS Times Cited 13] [13] Y. Zhu, Z. Zheng, and Q. GE, "The impact of layer number on stray inductance of DC-link busbar in power converters," Open Electr. Electron. Eng. J., vol. 7, no. 1, pp. 98-102, Oct. 2013. [CrossRef] [SCOPUS Times Cited 10] [14] X. Zhang, L. Xin, J. Gao, K. Yang, C. Zhang, and J. Li, "Effects of electrothermal aging on surface morphology and dielectric properties of Poly(Ethylene Terephthalate) in laminated busbars," IEEE Trans. Dielectr. Electr. Insul., vol. 29, no. 4, pp. 1290-1297, Aug. 2022. [CrossRef] [Web of Science Times Cited 6] [SCOPUS Times Cited 8] [15] G. Yannan, S. Peng, C. Yumeng, and Z. Zhibin, "A low stray inductance laminated busbar for series-parallel capacitors," J. Phys. Conf. Ser., vol. 1750, no. 1, p. 012014, Jan. 2021. [CrossRef] [SCOPUS Times Cited 2] [16] M. C. Caponet, F. Profumo, R. W. De Doncker, and A. Tenconi, "Low stray inductance bus bar design and construction for good EMC performance in power electronic circuits," IEEE Trans. Power Electron., vol. 17, no. 2, pp. 225-231, Mar. 2002. [CrossRef] [Web of Science Times Cited 170] [SCOPUS Times Cited 242] [17] H. Wen, W. Xiao, H. Li, and X. Wen, "Analysis and minimization of DC bus surge voltage for electric vehicle applications," IET Electr. Syst. Transp., vol. 2, no. 2, pp. 68-76, 2012. [CrossRef] [Web of Science Times Cited 16] [SCOPUS Times Cited 19] [18] M. Wang, G. Wu, S. Hu, and X. He, "A frequency-domain method for stray parameters extraction in arbitrary section of laminated busbars," in 2020 IEEE Energy Conversion Congress and Exposition (ECCE), Oct. 2020, pp. 5081-5084. [CrossRef] [SCOPUS Times Cited 7] [19] Y. Xie et al., "Optimization of laminated busbar for three-level NPC topology using SiC module," in 2020 IEEE 9th International Power Electronics and Motion Control Conference (IPEMC2020-ECCE Asia), Nov. 2020, pp. 302-307. [CrossRef] [Web of Science Times Cited 3] [SCOPUS Times Cited 3] [20] X. Zhu, D. Su, Y. Zhang, and L. Wei, "Bus Bar Design for EMC performance of power converters in fuel cell electric vehicles," in 2006 IEEE International Conference on Vehicular Electronics and Safety, Dec. 2006, vol. 928, pp. 144-147. [CrossRef] [SCOPUS Times Cited 17] [21] J. Wang et al., "Accurate modeling of the effective parasitic parameters for the laminated busbar connected with paralleled SiC MOSFETs," IEEE Trans. Circuits Syst. I Regul. Pap., vol. 68, no. 5, pp. 2107-2120, 2021. [CrossRef] [Web of Science Times Cited 10] [SCOPUS Times Cited 17] [22] J. Borsalani, A. Dastfan, and J. Ghalibafan, "A detailed model of a half bridge IGBT power module based on the analytical calculation and measurement for emc study," J. Oper. Autom. Power Eng., vol. 10, no. 1, pp. 28-39, 2022. [CrossRef] [SCOPUS Times Cited 1] [23] Jianing Wang, Yu Shaolin, and Xing Zhang, "Effect of key physical structures on the laminated bus bar inductance," in 2016 IEEE 8th International Power Electronics and Motion Control Conference (IPEMC-ECCE Asia), May 2016, pp. 3689-3694. [CrossRef] [SCOPUS Times Cited 22] [24] K. Mitsui and K. Wada, "Analysis of clearance effect for perforated terminals isolation of a laminated busbar to parasitic parameters," in 2022 International Power Electronics Conference (IPEC-Himeji 2022- ECCE Asia), May 2022, pp. 1171-1178. [CrossRef] [SCOPUS Times Cited 1] [25] M. Bucolo et al., "A comparative analysis of computer-aided design tools for complex power electronics systems," Energies, vol. 14, no. 22, p. 7729, Nov. 2021. [CrossRef] [Web of Science Times Cited 3] [SCOPUS Times Cited 6] [26] Z. Wang, Y. Wu, M. H. Mahmud, Z. Yuan, Y. Zhao, and H. A. Mantooth, "Busbar design and optimization for voltage overshoot mitigation of a silicon carbide high-power three-phase T-type inverter," IEEE Trans. Power Electron., vol. 36, no. 1, pp. 204-214, Jan. 2021. [CrossRef] [Web of Science Times Cited 45] [SCOPUS Times Cited 56] [27] H. Wen and W. Xiao, "Design and optimization of laminated busbar to reduce transient voltage spike," in 2012 IEEE International Symposium on Industrial Electronics, May 2012, pp. 1478-1483, [CrossRef] [SCOPUS Times Cited 30] [28] Z. Gong, Y. Xie, Y. Xu, T. Yuan, and L. Wang, "Low stray inductance busbar design and optimization for SiC-Based three-level device," J. Phys. Conf. Ser., vol. 1345, no. 3, p. 032062, Nov. 2019, [CrossRef] [SCOPUS Times Cited 2] [29] M. Khan, P. Magne, B. Bilgin, S. Wirasingha, and A. Emadi, "Laminated busbar design criteria in power converters for electrified powertrain applications," in 2014 IEEE Transportation Electrification Conference and Expo (ITEC), Jun. 2014, pp. 1-6, [CrossRef] [SCOPUS Times Cited 22] Web of Science® Citations for all references: 374 TCR SCOPUS® Citations for all references: 696 TCR Web of Science® Average Citations per reference: 12 ACR SCOPUS® Average Citations per reference: 22 ACR TCR = Total Citations for References / ACR = Average Citations per Reference We introduced in 2010 - for the first time in scientific publishing, the term "References Weight", as a quantitative indication of the quality ... Read more Citations for references updated on 2024-11-20 20:15 in 195 seconds. Note1: Web of Science® is a registered trademark of Clarivate Analytics. Note2: SCOPUS® is a registered trademark of Elsevier B.V. Disclaimer: All queries to the respective databases were made by using the DOI record of every reference (where available). Due to technical problems beyond our control, the information is not always accurate. Please use the CrossRef link to visit the respective publisher site. |
Faculty of Electrical Engineering and Computer Science
Stefan cel Mare University of Suceava, Romania
All rights reserved: Advances in Electrical and Computer Engineering is a registered trademark of the Stefan cel Mare University of Suceava. No part of this publication may be reproduced, stored in a retrieval system, photocopied, recorded or archived, without the written permission from the Editor. When authors submit their papers for publication, they agree that the copyright for their article be transferred to the Faculty of Electrical Engineering and Computer Science, Stefan cel Mare University of Suceava, Romania, if and only if the articles are accepted for publication. The copyright covers the exclusive rights to reproduce and distribute the article, including reprints and translations.
Permission for other use: The copyright owner's consent does not extend to copying for general distribution, for promotion, for creating new works, or for resale. Specific written permission must be obtained from the Editor for such copying. Direct linking to files hosted on this website is strictly prohibited.
Disclaimer: Whilst every effort is made by the publishers and editorial board to see that no inaccurate or misleading data, opinions or statements appear in this journal, they wish to make it clear that all information and opinions formulated in the articles, as well as linguistic accuracy, are the sole responsibility of the author.